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Subject: RE: POs considered harmful for dependent demands
Stephenie Cooper wrote: There's one point I haven't seen anybody make. Or I've missed it by reading the thread too fast, so pardon me if the point has been made ... the appeal to the bottom-line No, your perception is accurate: that point has been implicit. Thank you for stating it explicitly. [...] The overhead associated with processing releases is significantly less than the overhead associated with a new purchase order. When a supplier receives a new purchase order, it has to be reviewed. Is the pricing agreeable? Has this material been forecasted? Has material been allocated to this buyer? Is the contract current and valid? Do I have this buyer's address in my system? And so on. All the overhead associated with discrete POs occurs early in the process when the BPO is negotiated, and the releases in the Material Release need minimal validation and can flow straight through to the supplier's shipping system. And then in some systems POs require 3-way matches and explicit closing at the end of their lives. And then I try to explain to the buyer that even though they push the same amount of buttons for a release as they do for a PO, the reduction in administrative and tactical time is significant. Yes, very much so. By the way, in some newer systems, it may require no human effort to generate and transmit a dependent demand signal to a supplier - not even pushing a button. The choice of whether human judgment is required or not is determined by a policy rule. By the way, a semantic point ... we never really "eliminate" purchase orders. We may call things by different names, but there is still, somehow, some way, always "Written authorization for a supplier to ship products at a specified price, which becomes a legally binding contract once the supplier accepts it," which is a legal definition of "purchase order". >From a legal perspective, I could go along with that. When I think of purchase order, though, I think of the common document or software object of that name, not a contract release or electronic Kanban or any of the lighter-weight authorization mechanisms. The difference, as you so clearly pointed out, is the administrative overhead and the speed of the material flow. Thanks, Bob Haugen
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